A Study on Usage of OR for Dynamic Industrial Problems
Exploring the Applications of Mathematical Models in Solving Industrial Problems
by Dr. Ramesh Kumar*,
- Published in Journal of Advances and Scholarly Researches in Allied Education, E-ISSN: 2230-7540
Volume 13, Issue No. 2, Jul 2017, Pages 823 - 827 (5)
Published by: Ignited Minds Journals
ABSTRACT
This paper explains how comparatively simple mathematical models can address such industrial problems. Models may also be used to provide an overview into the interaction of manufacturing processes. This paper is beneficial for students at the master's level in explaining both the model and the modeling function. This review of models can be helpful for students who are involved in solving specific industry problems. Various forms of manufacturing challenges have been addressed.
KEYWORD
OR, dynamic industrial problems, mathematical models, manufacturing processes, students
INTRODUCTION
The language of science was called mathematics. Mathematics is used to address many real-world issues in the areas of, among other items, business, the physical sciences, the life sciences. The pyramids in Egypt, the Great Wall of China, the Babylon Hanging Park, Taj Mahal, and the like are used to construct many of the ancient wonders of the globe. Taylor, Gilbreths and Gantt developed early modern industrial engineering simulation tools. They suggested protocols to strengthen processes and to track the success of the job. Plan estimation and analysis methodology and the critical route approach included early project management methods. These also aid plan large-scale ventures today. Early mathematics (computations, estimates, and accountability) was applied by public officials, mechanics, and supervisors to organisational challenges, to the administration and management of scientific operations. In order to address manufacturing issues it relies on the application of mathematics. [1]We learn about several mathematical fields, as well as the numerous industrial issues that mathematics has been helped by. What does modeling a complex device mean? Second, the meaning of a condition must be abstracted and then mathematically interpreted. This representation is then manipulated mathematically to provide valuable details. Finally, the knowledge obtained can be converted into effect on the method, circumstance, or issue at hand. There is a nice description of modeling and designing skills.
INDUSTRIAL PLANNING PROBLEMS
Mathematics addresses several forms of strategy issues. Take decisions regarding workforce and capability for a long term, claim for about a year to aggregate preparation issues. These decisions are reached on the basis of a market outlook and limits on real regular activities. Many such problems are solved by linear programming in true, broad overview planning. A number of preparation issues must be addressed in automated manufacturing before real development begins. Specifically, a variety of piece forms must be preferred to be machined for some time. Simulation, queuing modes or the Petri network may be utilised to test candidate (party sets) solutions in conjunction with the required output measure). (Integer programming can be used to choose a candidate range of component forms. Some machines or devices must be issued the resources needed for each process of each component form chosen, before development can begin again. For these questions, non-linear integer programming was used. In order to determine the goodness of the solutions, simulation or queuing principle and Petri nets have once again.[2]
INDUSTRIAL SCHEDULING PROBLEMS
There are a number of issues in timing. The answers to aggregate issues with power preparation impair precise scheduling problems. For eg, there could be a total number of staff of various styles and degrees of expertise. These staff would (usually) be assigned 8-hour shifts for 5 days, probably more than one shift/day. This staff will even need to be assigned to workstations (equipment or machinery). Currently, the ultimate issue with output planning is very easy... And comprehensive plan in minutes is a very challenging issue, since not many (too much) scheduling choices should typically be taken into account. If a workforce scheduling issue is very limited, seeking an incredibly successful alternative (employee schedule) is very challenging to refine. Heuristics or thumb laws are also used to attempt to locate an agreeable timetable. When the materials to be assembled are regarded, the complexity of scheduling issues grows. Manufacturing each form of product i.e., a car) involves multiple components (for example, for assembly). Many various forms of operations (e.g. frying, heating, shaping and taping) might be required for the output of any part. It takes time to process each procedure, some workstation to process it, and someone to do it. Some operations must be finished before others can start; for other operations, it doesn't matter what are completed first. There's a partial precedence among operations. Different raw materials must be available to launch such operations. These are stock issues addressed in the following portion. If the due dates of various items (or consumer orders) are taken into consideration, the complications can increase. A host of diverse mathematical methods have been used in order to address the various challenges of industrial planning and measure the goodness of the proposals presented. Naturally, there are a broad number of success metrics. They are ideal for all forms of scheduling difficulties under diverse situations.[3]
MATHEMATICAL PROGRAMMING
Mathematical programming has also been used to address numerous industrial issues. The previous parts explain linear and nonlinear programming problems. You will find a successful case. They build an optimization model for life cycles to assess optimum vehicle lives, taking into consideration technical advances of modern vehicles and degrading efficiencies of current models. Dynamic programming is used for the model. Material usage, capacity, pollution factors and fuel efficiency are included input parameters over 36 years. Five nice challenges and alternatives of linear programming. Analyzing the sensitivity of ideal methods gives visibility into the challenges. Other problems of linear programming and their implementations.[4]
NETWORK FLOW MODELS
The first to suggest network flow models were Nobel prize winners Tjalling Koopmans (and L.V. Kantorovich). Koopmans transferred troops, supply and supplies to international bases from numerous U.S. bases during the early days of World War Two. The aim was to improve one or more of these to decrease overall transport costs, to and total transit times and/or to increase defensive performance. Russian mathematician and economist Kantorovich used several critical concerns in the Soviet economy a manufacturing levels. They tend to be the first to coordinate and examine dynamic judgement challenges as concerns with network flows. Numerous examples of implementations for the network flow model. Includes electrical circuit board design, telecommunications, water control, transport device design, metalworking, chemical processing, aviation design complex research, procurement of machine workers, development, promotion, sales, financial reporting, collection of programmes, facility position and accounting. They also offer other non-industrial network flow research applications in humanities, sociology, archaeology, and more. Other network flow models technologies addressed include airline income control, change scheduling for workers and best energy usage. They also have details about new applications.[5]
PRINCIPLES AND APPLICATIONS OF OPERATIONS RESEARCH
Although Operation Research (O.R.) is a distinct discipline of its own, it has also been an integral part of the industry of industrial engineering (I.E.). This is not shocking if you realise they also have much of the same ambitions, strategies and fields of use. O.R. . It is around 50 years old as a systematic subject and the roots can be traced to the latter half of the Second World War. Techniques used today have been built (around the first 20 years since it was created. The rate of production of basically new O.R. for the next 30 or so years. Methodology has somewhat slowed down. In (1) the breadth of problem areas to which O.R has, therefore, quickly extended. The magnitudes of the problems which could be solved through O.R were applied and (2) were applied. methods. methodology. Operational science today is a well-developed and established area, featuring an extensive range of techniques regularly used to solve problems in a large variety of applications[6]. A review of O.R. With the Manufacturing Engineer's view. The first item is a short examination of its historical roots. Followed by a thorough discussion of O.R's core theory. The chapter ends with some examples of effective implementations of traditional problems that an industrial engineer may encounter. A broad variety, an O.R. The project consists of three steps: (1) model construction, (2) solution of the project and (3) outcomes implementation. The first and third phases are the subject of this segment. The second stage requires complex methodologies or methods that can be quite sophisticated and entail substantial creation in mathematics. There is also a description of many essential approaches. Many people generally misunderstand the O.R. It's a mathematical tool set. While it is correct that mathematical innovations be used in a lot of ways,
the solution to issues is a structural approach, utilizing one or more scientific instruments in the research process. Maybe with O.R the greatest concern. The name is its; for a layman, there is no meaningful picture in the phrase "operations research"! This is a dismal product of the reality that the word A. P. Rowe is credited with the original field assignment which has never been modified to one that indicates more O.R. In fact,[7] O.R. occasionally. This vocabulary, however is more common among business experts and the people still chatter about the discrepancies between O.R. is recognized as the Management Science (MS to reflect their position as the analytical approach to management issues. And M.S. And M.S. This dilemma is exacerbated by the fact that a standardized description for O.R has no strong agreement. C, for illustration. W. Churchman who is known as one of O.R's founders. Described it as the application of problems involving operations in a framework of scientific processes, procedures and instruments to provide optimal solutions to problems for those managed by the system. This description is also quite detailed, but there are also those that prefer to go off to another limit and consider operational inquiries to be those conducted by the operational researchers (a concept that appears to be applied as much as possible regardless of precisely the terms used, it's generally fair to assume that the single term "operational research" is there to remain.
OPERATIONS RESEARCH APPROACH
O.R. regardless of that. It is an interconnected structure for judgments, such that it is feasible to adapt it to a generic issue, that it is necessary to have a good understanding of this framework. The so-called O.R. to do this. Approach has been detailed already. (1) orientation; (2) task definition; (3) data collectability; (4) model formulation; (5) solution; (6) model validation and performance analysis; and (7) applying and monitoring; This method includes the following seven steps: Continuous feedback is the relation between each of these steps; Figure 1 shows this pattern.[8]
Figure 1: The Operations Research Approach
on steps 4, 5 and 6, readers can note that from the functional viewpoint the other steps are equally relevant. Indeed, O.R. was not cautious enough with these moves. It has been wrongly viewed in the real world as inefficient or unsuccessful. All these moves are now more explored. Consider a standard situation in which a manufacturing corporation expects to manufacture the next month to show how the measures will be taken. In order to manufacture various goods compatible with these tools, the Organization requires use of multiple sources (e.g. labor, equipment for manufacturing, raw materials, finance, computer processing, storage space and material handling). The goods are marginal for benefit and need varying quantities of each resource. Many of the available services are minimal. Furthermore, additional complicating variables such as commodity market insecurity, random system glitches and trade union negotiations hinder the usage of staff.[9]
THE BASIC IDEA OF DYNAMIC PROGRAMMING
The core of dynamic programming resides in partitioning and redundancy resolution, whose central principle is that a complicated issue may be separated into a variety of easy sub problems[2]. Store some solution to the sub-problem determined in order to prevent repeated measurements when addressing sub-problems. Unlike the normal partitioning process, the sub problems after decomposition of complex programming-related problems are necessarily not independent of each other which implies that multiple sub-problems intersect. While solving this kind of problem by merely utilizing the partition algorithm, it results in multiple repetitive equations that easily decrease the running output of the software, on the other side, the dynamic programming algorithm is able to reduce the time complexity from exponential to polynomial level by solving the same problems. The problem with the dynamical programming algorithm therefore has a surprising aspect that its sub-problems are overlapping. Both solutions are processed in a table layout by utilizing dynamic programming, irrespective of the solutions to sub-problems already measured are cited or not. Therefore, as the fundamental problems arise again the answers should be found from the table rather than revisited.
THE BASIC ELEMENTS OF DYNAMIC PROGRAMMING
The success of the algorithm of dynamic programming depends on three main problem characteristics. (1) Optimum sub-structure: the first step of the hierarchical process of programming is used to evaluate the desired solution structure. If the the entire problem in the dynamic programming algorithm consists of the optimal solutions to the subproblems with the bottom-up approach using the optimal substructure property of the problem[10](2)non-effect property: after determination of a specific point, the state of future decision making, that means the process af, is not affected by the state of the future decision-making (3)Overlapping sub-problems: the overlapping concept of sub-problems is another essential aspect of the problems that the dynamic programming algorithm will address. Each sub problem created is not always new, but a number of sub-problems are replicated by using the recursive approach to solve this problem from top to bottom. Dynamic approach of programming uses the overlapping existence of and problem just once and then stores the answer in a table. So when this subproblem must again be solved, go to the table to look for the answer of the subproblem without estimating it again. In general, with the scale of the problem increasing, the number of separate sub-problems is compounded. Thus, dynamic algorithms of programming typically only take polynomial time, which implies higher performance.
THE CORE OF THE DYNAMIC PROGRAMMING ALGORITHM
The dynamic programming algorithm concentrates on splitting the problems correctly, achieving that depends on the proper state description and the corresponding state transformation equation. State applies to overcoming each stage's sub-problems. Once the state is established, the state-state relationship is called the transitional state equation. The condition of the current step in the programming of dynamics is always the product of the previous stage or of the judgment in the previous stage. Therefore once correctly specified, all optimal solutions of each condition that is the optimum solution of all sub-problems are recursively determined, and the optimum solution of the original problem is then established from top to bottom, in conjunction with the table that registers the optimal solutions to all of the sub-problems.
PRODUCTION PLANNING MODEL BY DYNAMIC PROGRAMMING
The phases are naturally separated by schedule for a class of production planning problems. is specified at the beginning of each stage as the storage power, is the yield per stage (known amount) and the demand for each stage is, The transformation equation of the State is then: c. The stage indicator is the sum of the expense of the stage and the storage charge: The index function is the sum of and the optimal function is the minimum cost from the kth state to the end of the process, meeting: The compilation of relevant strategic judgments contains is set by each stage's full output power. If the allowed storage space is presumed at the end State of the terminal: The complex programming model for the problem (1), (2) and (3) [4].
CONCLUSION
The analysis and management methods used in this thesis are very valuable resources to provide the issue of production planning with a mathematically plausible solution. Admin, moreover, must also play a vital role, in order to arrive at sensible choices, in balancing the empirical approach with environmental factors. The overall efforts in modeling mathematical structures should lead to the US efforts and its capacity to plan for the potential attacks on vital infrastructure, such as energy, telecommunications and transport.
REFERENCES
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1, No. 1, pp. 4-22. 5. Keeney, R.L. and H. Raiffa, (1976). Decisions with Multiple Objectives: Preferences and Value Tradeoffs, John Wiley & Sons, New York. 6. Kim, H.C., Keoleian, G.A., Grande, D.E., and J.C Bean (2003). "Life Cycle Optimization of Automobile Replacement: Model and Application," Environmental Science & Technology, Vol. 37, No. 23, pp. 5407-5413. 7. Nahmias, S. (2005). Production and Operations Analysis, Fifth Edition, Irwin McGraw Hill, Homewood IL. Palm, D.C. (1943). "Intensitatschwankungen in Fernsprechverkehr, or Analysis of the Erlang Traffic Formula for Busy-Signal Arrangements," Ericcson Technics, Vol. 6, pp. 39. 8. Powell, S.G. (2001). "Teaching Modeling in Management Science," INFORMS Transactions on Education, Vol. 1, No. 2, http://ite.pubs.informs.org/Vol1No2/Powell/ Schriber, T.J. (1991), An Introduction to Simulation Using GPSS/H, John Wiley & Sons, New York. 9. Schmitt, T.G. and K.E. Stecke (2003). "Simulating Disruptions in Critical Infrastructure within Electronics Company Supply Chains in the Northwestern United States," European Applied Business Conference, Venice, Italy. 10. Stecke, K.E. (1992). "Machine Interference: Assignment of Machines to Operators," Handbook of Industrial Engineering, Second Edition, Gavriel Salvendy, Editor, John Wiley & Sons, New York.
Corresponding Author Dr. Ramesh Kumar*
PhD, Smriti College of Technology and Management, Buxar, Bihar
dr.rameshk2001@gmail.com