Application of Demolished Construction Waste for Manufacturing of Paver Block and its study after Implementation on Site

A sustainable solution for construction using demolished concrete waste

by Mr. Sonawane Kundan Kumar J.*, Dr. U. J. Phatak,

- Published in Journal of Advances in Science and Technology, E-ISSN: 2230-9659

Volume 20, Issue No. 1, Mar 2023, Pages 35 - 40 (6)

Published by: Ignited Minds Journals


ABSTRACT

Rapid population growth and fast urbanization, the construction activity also increased. In India, with fast growing constructions, the natural resources are Becoming inadequate to fulfill the needs of construction. Materials like natural sand, coarse aggregate natural available goo clay for bricks have become scarce, resulting in increase in masonry work, concrete work, and overall construction cost. Also, prices of cement, the main binding material, is going in increasing day by day. Interlocking concrete paver blocks by using demolished concrete waste are the new approach for paver construction work with advantageous like good appearance, less motor , no need of finishing and more effective bond they can be more advantageous than conventional paver blocks . In this report, an attempt is made to study the various aspects of interlocking concrete paver blocks by using demolished concrete waste or material. Also, emphasis Is given on the eco-friendly of greenery approach for interlocking concrete paver block.

KEYWORD

Demolished construction waste, Paver block, Construction activity, Natural resources, Masonry work, Concrete work, Construction cost, Cement, Interlocking concrete paver blocks, Demolished concrete waste, Good appearance, Less mortar, No need of finishing, Effective bond, Conventional paver blocks, Eco-friendly, Greenery approach

INTRODUCTION

Construction and Demolition Waste

Nearness of C and D waste and other idle material like channel residue, residue and coarseness is huge. Non-idle development waste is straightforwardly use for land filling. Reused totals are acquired by smashing of cements from destruction of auxiliary parts in numerous structures, for example, old structures, solid asphalts, extensions, and structures toward the finish of their administration life. C and D waste should be engaged upon considering (1) the possibility to spare normal assets (stone, stream sand, soil, and so on.) and vitality (2) its mass which is extended significant distances for simply dumping, (3) its consuming huge space at landfill destinations. Usage of C and D waste is very regular in industrialized nations however in India so for, no sorted out exertion has been made. The use of the C and D is important in forthcoming years in developing businesses.

Little steps to make reuse from C and D waste

i. C and D waste can be reused and reused in development and limit natural debasement and weight ashore. ii. Small steps in Delhi have been taken to reuse the reused totals in RMC, asphalt squares, kerb stones and solid blocks. iii. Processed C and D waste can be utilized for street and dike development. Better evaluation can be formed into squares and sections with fitting cover.

Paver Block

Concrete paver square was first presented in Holland in the fifties as substitution of paver blocks. This square was rectangular and had a similar size as the blocks. During recent decades, the square shape has consistently advanced from non-interlocking to mostly interlocking to completely interlocking to increase interlocking shapes. Interlocking solid square asphalt (ICBP) comprises of a surface layer of little component, strong unreinforced precast cement paver squares laid on a meager, compacted bedding material which is built over appropriately profile base coarse. Solid clearing square is flexible, stylishly alluring, utilitarian and financially savvy and requires next to zero support if necessity like pathways, stopping zones, gardens, and so on. An appropriately structure ICBP gives great execution when applied at area where traditional frameworks have lower administration life because of number of land, traffic, natural and operational limitations. Many number of such applications for light, medium, overwhelming , and substantial traffic conditions are presently by and by around the world. Significance: Construction wastes have become squeezing issue in many creating nations and affect condition, economy, and social viewpoints. In creating urban communities, there is age of value C and D waste from fixes and restoration of structures and from material utilized for giving tasteful view for structures. There is have to reuse this immense measure of waste created. Illegal dumping is basic issue made from physical development waste which needs genuine consideration. we have received one of the powerful approaches to reuse development solid waste

LITERATURE REVIEW

V.A. Dakwale Construction and demolition waste eco bricks of size 230mm*90mm*90mm are developed for six different compositions.Amongst the various trials carried out the brick with ratio of binder, fine aggregateandcoarseaggregateas1:2.75:2.25exhibitcompressivestrengthand water absorption within the limit so with minimums elf-weight.Compressive strength of bricks reduced with increased percentage of fine aggregateIncrease in both fine and coarse waste aggregates resulted in reduction in compressive strength by30%. M.C. Nataraja & Lelin Das ― Study on strength properties of paver blocks made from unconventional Material‖In this investigation, various properties such as compressive split tensile, bending strength and water absorption of paver blocks consisting of crushed granite, unconventional materials such as Kadapa and broken paver for various percentage replacement of coarseaggregate are studied as per IS 15658:2006.Kadapa aggregates are better than granite aggregates in terms of water absorption limits. Broken paver aggregate is not suitable in making paver blocks as water absorption is more than 7%. However, 50% replacement of paver aggregate with natural aggregate can be used. Joel Santhosh & Ravikant Talluri ―Manufacture of concrete paving blocks With fly ash and glass powder‖Differentmixproportionispreparedusingcementreplacedbyequalqualityof fly ash and waste glass powder.The study indicated that fly ash and waste glass powder can effectively be used as cement replacement without substantial change in strength.Mix design is carried out to form M40 grade of concrete by using IS specification.Tensile splitting strength and abrasion resistance seems to be satisfactory.There is Osman gencel,― Marble industry produces large amounts of waste marble. In paving blocks, they have partly replaced aggregate with waste marble.Abrasive resistance of the blocks is strongly influence by their marble aggregate content. Although compressive strength decreases with increasing marble content in concrete, 28 days‘ strength obtained was satisfactory.

OBJECTIVES

  • To perform different physio-mechanical test in research center and contrast the outcomes and those of customary cement paver squares if accessible or with the flexure quality, their outcome investigation and correlation.
  • To accomplish economy-This adds to accomplish the economy in examination with the customary blocks by considering various factors.
  • To give protect to the environment by using waste appropriately Any sort of waste influences nature in a few or the other way straightforwardly or in a roundabout way and to limit its effect ought to be the need. Essentially, to reuse the solid waste thusly can be powerful.

DATA COLLECTION

Test Results of Concrete Ingradients Table 1: Result of cement tests:

Result of cement aggregate : Table No 2 : Test results of aggregate

Table No.3 : The physical Requirement of 53 Grade Portland concrete IS 12269-2013. b) Aggregates : Table No. 4 : Size of coarse total for mass cement.

Table No. 5: Fine Aggregate

  • Water: 157.14 kg
  • Fine aggregate : 966.52 kg
  • Water-cement ratio: 0.55
  • Coarse aggregate : 810.9kg

DATA ANALYSIS: TESTS ON CONCRETE

Test 1-Compression Test

Table No. 6 Compressive Strength Test Results Of Conventional Paver block And Demolished Concrete Waste paver block.

Test 2-Water Absorption Test

Table No.7: Water Absorption Test Results Of Conventional Paver Block and Demolished Concrete Waste paver block.

Test 3- Flexural Strength Test Concrete Waste paver block

Implementation of Paver Block:

Testing of Concrete Paving block: The paving block tested under CTM with standard conditions the results as follows:

Comparison between the Compressive Strength of Conventional Paving Concrete Block and Waste

material Concrete Paving block :Following comparison shows that replacement and addition of waste material fly ash, glass powder, sisal fibers, tends to help to maintain and significant increase in the compressive strength of concrete paving block, which can save the significant amount of natural material like sand and cement also it is prove that use of Waste Materials can leads to increase the compressive strength of concrete paving block.

Table No 9: Comparison between Conventional Paving Concrete Block and Waste material Concrete Paving block

Graph No 1 : Comparative study

products that might cause excessive wear to the pumps at air tanker bases due to their abrasiveness. The abrasion resistance of concrete pavements is a surface property that is mainly dependent on the quality of the surface layer characteristics. The top 3-5 mm is the most important part of the abrasion resistance of the concrete product.Sample size with 70.6 x 70.6 mm surface properly dries in oven at temperature of 1100C was placed on disc rotating at 30 rpm with constant load of 300N and 20 gram abrasive powder uniformly spread over disc at end of predefined constant revolution 22 and repeated for total 220 revolutions with 9 breaks. The wear shall be determined from the difference in readings obtained by the measuring instrument before and after the abrasion of the specimen. The value shall be checked up with the average loss in thickness of the specimen obtained by the following formula.

T= ((W1-W2)*V1)/(W1*A)

Where, t = average loss in thickness in mm, W1 = initial mass of the specimen in gm. W2 = final mass of the abraded specimen in gm. V1 = initial volume of the specimen in mm3 A = surface area of the specimen in mm2

Table No 10: Abrasion Resistance Tests Results

The value of abrasion resistance is very minimum which is limit of IS 15658-2

Materials required & their rates

Water required for manufacturing of paving blocks, will be available at site in sufficient amount. 1) Cement : Rs 350 / Bag (50Kg) 2) Crushed Sand : Rs 3100 / Brass 3) Coarse Aggregate : Rs 3200 / Brass 4) Fly Ash : Rs 1 / Kg 5) Waste Glass: Free of cost. 6) Waste Materials Free of cost (Except cost required for extraction of Fibers.)

Concrete Paving Block

Manufacturing cost of single conventional paving block is Rs 10/-

Paving Blocks By Using Waste Table No 12: Cost Analysis of Modify Concrete Paving Block

Manufacturing cost of single conventional paving block is Rs 9/-

CONCLUSION

i. Construction waste management is the aspect which is going to help the country to develop in a sustainable manner. ii. Applying waste management theories will reduce issues related to the environment, social and also gives economic benefits. iii. Finally we can conclude that the paver blocks prepared using M35 grade of concrete and 10% replacement of coarse Aggregate can be used for pedestrian plazas, car parks, office complexes, rural roads with low volume traffic, residential roads, housing colonized. iv. Compressive Strength Of Conventional Paver block compare with With Demolished Concrete Waste paver block is 29.024 N/mm2 v. Water Absorption Of Conventional Paver block compare with With Demolished Concrete Waste paver block is 1.47 %. Concrete Waste paver block is 9.727 N/mm2

vii. . Research conclude that up to 10% of cost can be reduces by using the waste materials.

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Corresponding Author Mr. Sonawane Kundan Kumar J.*

PG Student, Dept. of Civil Engg, PVPIT, Pune